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Product & Solutions
At MeiTeng, we are redefining coal processing through intelligent dry process technology.
1250
Coal Processing Solution
TGS®

Leveraging continuous R&D investment, high-level patented technologies, and extensive large-scale industrial validation, TGS® combines innovation with reliability, enabling enterprises to achieve sustainable, low-cost dry separation of fine coal.

How It Works

TGS® is based on the principle of gradient fluidization, designed for raw coal with a size below 80 mm. Fluidization allows solid particles to behave like a fluid under the effect of airflow. According to the difference of critical fluidization air velocity of materials with different densities, the TGS® arranges multiple exhaust chambers at the bottom of the separation bed, with the flow rate of each wind chamber controlled separately, creating multiple gradient force fields with different fluid apparent air velocities. Under the effect of fluid buoyancy and vibration force, particles of different densities and sizes are in different fluidization states in each gradient, achieving complete density stratification of particles through multi-gradient separation, and then accurately cutting out each layer of particles to achieve precise separation.

The TGS® system consists of an intelligent gradient-fluidization dry separation system, a digitally controlled air supply system, separation performance X-ray detectors and an intelligent density control system .

(1) The intelligent gradient-fluidization dry separation system is divided into different modules including the homogenisation feeding unit, power unit, separation unit, discharge unit and dust extraction unit.The operation of all module systems can achieve stable and accurate separation performance.

(2) The digital controlled air supply system is consisted of a low noise fan, digital air valve and air duct, providing separation power for the intelligent gradient-fluidization dry separation system, and to improve the separation performance and to achieve gradient fluidization separation.

(3) An automatic sampler and an X-ray separation performance detector are set up in the middlings or reject flows. The detection results are fed back to the intelligent density control system to guide the system adjustment.

(4) The intelligent density control system can receive data from the X-ray separation performance detector, bed state sensor, etc. The embedded controller carries an intelligent gradient fluidization density control model to adjust the separation density to achieve automatic operation . It is especially suitable for feeding conditions where the reject rate of raw coal is very low, very high or fluctuates greatly.

TGS® Advantages
  • Highly Intelligent

    AI-driven separation with digital control ensures stable performance and unmanned operation

  • Superior Separation Accuracy

    Distinguishes coal and waste with high accuracy, even under complex conditions.

  • Large Processing Capacity

    Capable of handling high-throughput operations with stable, continuous performance.

  • Wide Particle Size Range

    Effectively processes multiple size fractions in one unit, reducing the need for multiple systems.

  • Higher Calorific Value

    Produces clean coal with improved calorific value, maximizing resource utilization and economic benefits.

  • No Slime Generation

    Dry process eliminates slime problems, improving product stability and simplifying downstream tailings disposal.

  • Lower Operating Costs

    No water, magnetite, or chemicals consumption; reduced energy demand and maintenance costs.

Specification Sheet
Model

TGS 1050A

TGS 2050A

TGS 3050A

TGS 4050A

Feeding Particle Size (mm)

Nominal Capacity (t/h)

 

 

 

 

80-13/8

40-80

80-160

160-240

240-320

50-10/6

50-100

100-200

200-300

300-400

25-6/3

63-125

125-250

250-375

375-500

13-3/2

63-125

125-250

250-375

375-500

80-3/2 (Wide Size Range)

/

105-210

210-310

310-420

Note:

  1. Processing capacity is related tothe feed size, moisture, washability and target coal products
  2. The final equipment selection can only be determined after calculation based on the customer’s raw coal washability data.
Why MeiTeng ?
Outstanding Seperation Accuracy and Huge Processing Capacity

The separation accuracy of TGS® can reach that the misplacement rate of waste in coal is ≤3.0%, the misplacement rate of coal in waste is ≤5.0% or the waste discharge rate is ≥90%. These indicators are significantly superior to those of traditional air separation equipment.

The maximum processing capacity of a single TGS® unit can reach 600 t/h.

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Achieves autonomous operation

Independence on operator skills, experience, or responsibility, ensuring more stable separation performance. Reduce the number of operator in the system and lower the labor costs.

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Applies the latest technology to overcome the limitations of traditional dry separation

The system resolves the long-standing operational difficulties of conventional air jigs and air tables, by upgrading wind-based separation technology with integrating sensor-bas

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Complete intellectual property rights

Originating from MeiTeng’s in-house R&D, the technology is protected by +60 authorized patents ( include 1 international patents,10 invention patents, 48 utility model patents, and 1 software copyrights ).

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Equipped with premium components for enhanced reliability

Depending on customer needs, top tier motors, gear reducers, exciters, inverters, and electrical control components are used, significantly improving system reliability.

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Certified to leading international quality standards

The complete unit has obtained CE, EAC, and GOST certifications, and can also be customized to meet specific requirements of different countries and users.

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Superior wear resistance

All material-contacting parts are equipped with wear-protection measures or wear-resistant liners. Consumable components such as screens, discharge wheels, and discharge chutes are designed for quick replacement.

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Exclusive anti-blocking air distribution design

The use of anti-blocking distribution plates thoroughly solved the problems of frequent clogging and difficult cleaning in traditional air tables.

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Modular, skid-mounted design for fast assembly and mobility

The modular and skid-mounted structure reduces installation time and supports mobile plant construction needs.

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